Salient Features Of ‘Bajaj’ Double Roller Cotton Ginning Machine – Jumbo Model
Following are the salient features of ‘Bajaj’ Double Roller Cotton Gin Machine:
1.Higher Length of Fiber: As
compared to Saw Gins & Rotobar Gins higher length Fiber is obtained
for the same variety of cotton under the same conditions from ‘Bajaj’
DR Gin, for e.g. a test trial was taken for Bunny variety of India on
all the three systems of ginning, and the mean length obtained was as
a.‘Bajaj’ Double Roller Gins-32.59 mm
b.Saw Gin-30.27 mm
c.Rotobar Gin-31.52 mm.
2.Elimination and Delinting of Cotton Seeds:
The Cotton Seeds obtained after ginning on ‘Bajaj’ DR Gin have minimum
Fiber content, which is within the permissible limit for direct oil
crushing, hence, cotton seeds obtained on ‘Bajaj’ DR Gin may be
directly used for crushing by oil mills, which saves huge delinting
costs required to be incurred in case of cotton seed obtained from Saw
Gin. While the cotton seed obtained from Rotobar Gin is required to be
reclaimed and lumps of cotton are required to be separated, by raw cotton conveying systems which also
results in significant lower output.
3.Retaining of Natural Luster and Moisture:
‘Bajaj’ DR Gin is gentle ginning technology, where the Fiber is
separated by stretching method and Fiber comes out in a blanket type
shape in straightened position, resulting in lower neps and higher
Fiber length and at the same time it retains natural moisture and
luster of the cotton.
4.Lower Neps Contents:
The test results show that the neps in cotton lint obtained from
‘Bajaj’ DR Gin, are below 90 neps while the neps count for Saw Gin are
observed to be around 225 and above.
5.Higher Output of Fiber:
On ‘Bajaj’ DR Gin, the output for the Fiber increases by about 2% due
to extra length. The test results obtained on ZARA cotton of Zimbabwe
shows that the output on ‘Bajaj’ DR Gin was as high as 43%, while Saw
Gin output was below 41%. In other cases also it was observed that,
when the output on ‘Bajaj’ DR Gin was 37%, the same was around 35% on
Saw Gin for the same variety.
Due to higher Fiber output and elimination of delinting requirement for
cotton seeds, the profitability on ‘Bajaj’ DR Gin is very high.
7.Lower Power Consumption:
If you compare the total power consumption for any set of machinery,
say 10 Bales/Hour, 20 Bales/Hour & 30 Bales/Hour, it is much lower
in the fully automatic setup or semi-automatic setup etc. on ‘Bajaj’ DR
Gin Machines, as compared to Saw Gins and Rotobar Gins.
8.Lower Cost of Project:
The cost of project is cheaper by about 40% in case for same capacity
plant for ‘Bajaj’ DR Gins Plants, as compared to Saw Gins & Rotobar
9.Possibility of Smallest Size Plant & Biggest Size Plant:
The plant size in case of ‘Bajaj’ DR Gin can be for the smallest
requirement, as well as highest requirement, while in case of Saw Gin
and Rotobar Gin this may not be possible.
10.Premium by buying Mills: As
the neps contents and Fiber parameters like natural moisture, natural
luster, thrash contents etc.are much better for the cotton ginned
variety on ‘Bajaj’ DR Gins, spinning mills pay a premium of 2 cents per
pound in most of the cases.
Since shakeout arrangement is working at the ginning point of the
‘Bajaj’ DR Gin Machines, the thrash contents for the similar cotton,
when fed in the ‘Bajaj’ DR Gin Machines is lower, as compared to Saw
Gins and Rotobar Gins. e.g. if the trash percent in Automatic Saw Gin
Plant is 2% then on the same Cotton, Automatic Double Roller Ginning
Plant the trash percentage would be around 1.5% and in the manual fed
un-cleaned cotton if trash percent in Saw Gin is around 4% then the
same cotton will on Double Roller Ginning Machine have around 3% trash.
We specialize in manufacturing the following products:
- Double Roller Ginning Machines
- Auto Feeders for Ginning Machines
- Raw Cotton Conveying Systems
- Lint Cleaners
- Belt Conveyor Systems
- Lint Conveying Systems
- Cotton Baling Presses
- Screw Conveyors
- Fully Automatic Ginning Plants
- Cotton Ball Openers
- Seed Processing Machines
- Modernization of Existing Plants.
We accomplish quality and timely services in the following:
- Building Structures
- CNC Machining of Parts
- Turnkey Projects
- Annual Operation & Maintenance Contracts
- Bale Packing Materials
- Laboratory Gins
- Moisture Meters
- Fiber Testing Equipments
- Weigh Bridges
- Humidification Systems
- Consultancy Services
- Tyre Bullock Carts
- Tarpaulins (HDPE/PP).
Steel is outfitted with a state-of-the-art infrastructure, which
enables it to manufacture the best quality of products in the required
time frames. Equipped with the latest and efficient machinery, we boast
of a healthy manufacturing unit. Our strengths include:
- Highly equipped CNC machine shops
- Effective & prompt project planning services
- Well-equipped manufacturing facility
- Tailor made designs to suit customer needs
- Well established quality systems
- Continuous Research & Development.